QTS Group is a major rail infrastructure contractor operating across the UK network. Rail environments present a specific utility risk that standard buried utility training does not address: surface laid cables. Sygma designed a bespoke programme that covers both conventional cable avoidance and the specialist risks unique to rail.
The Brief from QTS Group
QTS Group approached Sygma because their operatives work in rail environments where surface laid cables are a significant and specific hazard. Standard cable avoidance courses focus on buried services detected using CAT and Genny equipment, but they do not cover the risks associated with cables running along the surface in rail corridors. QTS needed a programme that combined conventional CAT4/Genny4 training with a specialist surface laid cables module built around QTS's own toolbox talk (QTS/SS/2022).
In addition, QTS wanted to develop internal capability through their ZSI Super User Coach model, enabling selected individuals to deliver ongoing refresher training within the organisation.
What Sygma Designed
Sygma designed a 1-day bespoke programme covering nine modules. The programme includes conventional CAT4/Genny4 content alongside a dedicated surface laid cables specialist module. Assessment is by MCQ with a 70% pass mark. ZSI Super User Coach training is delivered separately as an additional programme.
| Module | Focus |
|---|---|
| Underground Services Overview | Types of buried and surface utility infrastructure in rail environments |
| HSG47 and Rail Context | How HSG47 guidance applies specifically to rail infrastructure work |
| Plans Interpretation | Reading and interpreting utility plans in a rail corridor |
| CAT4 Modes and Operation | All four detection modes with focus on rail-specific signal behaviour |
| Genny4 Signal Application | All signal application methods including direct connection, induction, and clamp |
| Depth Estimation | Depth measurement technique, limitations, and interpretation |
| Surface Laid Cables (QTS/SS/2022) | Specialist module built around QTS's own toolbox talk on surface laid cable risks |
| Safe Digging Practices | Excavation safety, proximity zones, and hand digging requirements |
| MCQ Assessment | Multiple choice assessment with 70% pass mark |
How It Works in Practice
Sessions are limited to a maximum of 8 delegates. The training day runs from 9am to 3:30pm. Practical elements require access to a site with buried metallic utilities for live detection exercises. Each delegate needs their own CAT4, with at least one Genny4 available per group. Feedback is collected via QR-code survey at the end of the session.
Key Outcomes
| Outcome | Detail |
|---|---|
| Surface Laid Cable Competence | Operatives trained on the specific risks of surface laid cables in rail environments |
| QTS Toolbox Talk Embedded | QTS/SS/2022 integrated directly into the training programme |
| Assessed Competence | MCQ assessment with 70% pass mark provides documented evidence of understanding |
| Internal Coaching Capability | ZSI Super User Coaches trained to deliver ongoing refresher content within QTS |
| Rail-Specific Programme | Training designed for rail environments, not adapted from a generic course |
Want a Programme Built Around Your Organisation?
If your team works in a specialist environment that standard training does not address, Sygma can design a programme around your specific risks, toolbox talks, and operational procedures.
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